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Recycled textile fibres by Circular Materials incorporated into plastic mouldings

Circular Materials Fibre Pellets are produced from waste textiles, such as old clothes and production offcuts. The recycled fibres can be used as fibre reinforcement for plastics, such as polypropylene (PP), polyethylene (PE) and thermoplastic elastomer (TPE). The fibre-based composite is compatible with conventional plastic manufacturing processes, such as injection and compression moulding. It is suitable for a range of applications including products, packaging, point-of-sale (POS) and fashion accessories. For example, this tray in injection moulded using 25% fibre pellet and 75% recycled PP (rPP). Image Circular Materials.

 

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Swanline Cygnus Eco Board alternative to PVC for print and graphics

Swanline Cygnus Eco Board is a fibre-based board suitable for print, graphics, packaging (including food contact) and point-of-sale (POS). It is resistant to water and moisture, and so suitable for temporary outdoor signage and short term moisture sensitive signage and packaging. It provides an alternative to plastic for graphics applications, such as polyethylene (PE) coated paper, high impact polystyrene (HIPS) and even aluminium composite panels. Available in a range of thicknesses, it is recyclable, compostable and available with up to 70% recycled content. Image Swanline.

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Nuvi bio-based animal-free leather alternative textiles

Nuvi are developing a range of animal-free leather alternatives from bio-based ingredients. Creta is an innovative material with a soft, supple surface texture made from Champagne chalk. Mamora is made from stone, available in undyed natural shades. Papilio is derived from butterfly pea flowers. The materials are produced on undyed linen-viscose or organic cotton backing materials. They can be coloured, embossed and perforated. They require treatment to be waterproof. Image Nuvi.

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Sparxell cellulose-based biodegradable pigments

Sparxell produce non-toxic and biodegradable pigments from cellulose. Their technology exploits the highly reflective nature of plant-based cellulose. The colour comes from reflected light, so called structural colour, does not fade and can be used in the same contexts as conventional pigments, glitters, and sequins. The company does not use mica, titania or dye, ensuring their pigments have the least impact possible on the environment. Image Sparxell.

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AMSilk animal-free protein-based textile fibre

AMSilk started producing Biosteel Fiber in 2015: a pioneering protein based fibre development that combined high performance properties with sustainability. Today AMSilk produce a range of fibres, from Biosteel to Ultrafine. It is made with biotechnology and is petroleum free. It is completely biodegradable in marine and aerobic conditions, leaving no plastic residue. It is converted into fabric using standard textile manufacturing equipment, turning man-made proteins into fibres for commercial textiles – footwear and garments, bags and wristbands, home textiles and even composites in automobiles. Image AMSilk.

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Made of Air carbon-negative additive for plastics

Made of Air convert biomass waste streams (such as forestry offcuts and secondary agricultural materials), which have photosynthesised CO2, into a form of biochar through controlled pyrolysis. Burning materials without oxygen means the carbon cannot form CO2 and instead forms biochar. Using their technology the biochar is converted into a functional carbon-rich filler for plastic biocomposites. Biochar has been produced for centuries and is increasingly being used as a fertiliser as well as a way of sequestering carbon in the soil, because the carbon is locked in and it remains stable for hundreds of years. Image Made of Air.

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Flaxwood linoleum by Dzek

Linoleum tiles by Dzek in collaboration with designer Christien Meindertsma. It is a bio-based product that promotes a healthy indoor environment made with solidified linseed oil (from flax) and pine resin, filled with additives such as limestone, cork dust and wood flour. Image Dzek.

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Ecor bio-based and recycled panels

Ecor convert agricultural and post-consumer waste (paper and card) into building materials, providing an alternative to engineered wood panels. Raw materials are processed into usable feedstock via a mechanical pulping process to achieve the desired properties for the pulp. The pulp is then dispersed in water and through controlled processing the lignin acts as a natural glue, like hardboard, binding the fibres together. Image Ecor.

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Recover Fiber recycled cotton

RCotton (RPure, RMix, RDenim) is made with >90% recycled cotton from industrial and post-consumer textile waste. Old clothes and scraps are shredded and opened up into fibre, which can be spun into yarn for new garments. RColorBlend is an alternative they make, a ready to spin fibre without the need for blending or dyeing, containing around 50% recycled cotton mixed with recycled polyester (PET) from bottles (RBlue), or organic cotton (REarth). Image Recover.

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NaNea biodegradable polyester fibre

OceanSafe have developed a 25-30% bio-based polyethylene terephthalate (PET), polyester, that is biodegradable in soil, marine and landfill. In marine water it biodegrades by >93% within 99 days, and is Cradle to Cradle Certified Gold. Alternatively, it can be recycled with regular polyester. It offers drop-in replacement for polyester as fill and fabric for fashion and interior applications. Image OceanSafe.

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Bacterial cellulose textiles by Modern Synthesis

Modern Synthesis are developing a new class of materials using nanocellulose derived from bacterial fermentation. Komagataeibacter rhaeticus (K. rhaeticus), isolated from kombucha tea, is fed with sugar and in return creates bacterial cellulose (BC). It is produced as a film, which they combine with a natural textile to create a versatile range of non-woven materials. This unique approach to material design allows designers to precisely control the final look, feel and function of the textile, which can be further enhanced with finishing processes and naturally derived coatings. It is offers an animal free and plastic free alternative to leather, as well as other synthetic materials. Image Modern Synthesis.

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Green Cast recycled acrylic sheet

Green Cast by Madreperla is 100% recycled and recyclable cast polymethyl methacrylate (PMMA), acrylic, sheet. The company’s environmental product declaration (EPD) gives a carbon footprint of 2.13 kgCO2/kg for this material. It is produced with 100% R-MMA, recycled methylmethacrylate monomer produced by Madreperla in Italy. It is available in transparent, as well as a wide range of colours and finishes. Image Madreperla.

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Keim mineral paint

Keim mineral silicate paints are made with non-toxic natural ingredients and mineral pigments. Applied to masonry, the paint forms a permanent chemical bond between the pigment and substrate, creating a long lasting and colourfast coating that is breathable, noncombustible and water resistant. The surface is inherently resistant to fungi, algae and mould growth resulting in a hygienic and beautiful finish. Image Keim.

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Imogo digital spray dyeing and finishing for textiles

Imogo have developed a precise technique for digital printing dye and finishing treatments onto textiles using spray application. Compared to conventional dyeing the Imogo process reduces water, chemical and energy consumption by more than 90%. It uses reactive dyes and is compatible with woven, knitted and nonwoven fabrics. The same technology is used to bleach cellulose based fabrics as well as apply water-based finishes to textiles. Image Imogo / Spinnova.

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Dyecoo waterless textile dyeing

Dyecoo developed at process for dyeing textiles using recycled CO2. The gas is heated and pressurised to make it supercritical, at which point is has similar density to liquid. A specially developed disperse dye is dissolved into it and applied to fabric. It is quicker and requires much less energy than conventional wet processes. Image Dyecoo.

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HeiQ AeoniQ regenerated cellulose fibre

HeiQ AeoniQ is made from cellulose feedstock, which ranges from natural materials to waste textiles. HeiQ AeoniQ have developed a gentle, PH-neutral chemistry and >99% of the water is recycled in the process. This is different from conventional regenerated cellulose production, which relies on some hazardous chemicals and solvents to extract and spin the cellulose, and it is not a closed loop process. HeiQ AeoniQ fibre has similar elongation and tenacity to polyester (PET). Image HeiQ AeoniQ.

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Eos Eco enzymatically recycled nylon 66 fibre by Samsara Eco and Lululemon

Samsara Eco have developed an almost closed loop process that uses enzymes to attack plastic waste and revert it to its original chemical building blocks. These monomers can be used to make new plastics without any loss of quality. So far they have developed this depolymerisation technique for polyamide (PA), nylon, and polyethylene terephthalate (PET), polyester. Image Samsara Eco.

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Circ Polyester fibre

Circ have developed a unique hydrothermal process for recycling mixed textiles made up of cotton and polyester, like polycotton. With their technology, it is possible to extract both materials separately and convert them into the raw materials for new fibres. Usually with mixed material recycling, certain ingredients are sacrificed to save one. In this case, both are useable in new textiles and products. The polyester is recovered from the mixed waste and converted into TPA and MEG, the building blocks required for new polyester. Image Circ.

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Circ Lyocell fibre

Circ have developed a unique hydrothermal process for recycling mixed textiles made up of cotton and polyester, like polycotton. With their technology, it is possible to extract both materials separately and convert them into the raw materials for new fibres. Usually with mixed material recycling, certain ingredients are sacrificed to save one. In this case, both are useable in new textiles and products – the cotton is converted into lyocell. Image Zara.

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Ioncell regenerated cellulose fibre

Ioncell regenerated cellulose fibre is the result of a collaboration between Aalto University and the University of Helsinki. The process utilises an ionic liquid solvent to dissolve cellulose. Once dissolved, the cellulose is converted using dry-jet wet spinning technology. The only chemicals applied are the non-toxic ionic liquid and water. They are both re-circulated in the process in a closed loop. Image Ioncell.

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Pili bio-colour and pigments with microbes

Pili are developing a cell factory that uses an enzyme based process to convert sugars into colour, using a technique similar to fermenting beer. The genes for each enzyme are integrated into bacteria or other microorganism. These bacteria are grown in water-based bioreactors, using sugar as their main food source. This process requires no fossil fuels and no toxic inputs, and produces no harmful byproducts, making the bacterial biofactories both highly efficient and non-polluting. At the end of the process the pigment is separated by filtration. Image Pili.

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Brewed Protein faux fur from Spiber

Faux fur made using Spiber‘s Brewed Protein bioplastic. This material is produced by genetically engineered microbes in a fermentation process exactly like brewing beer. It has already been used in textiles for fashion and automotive interiors, and has huge potential as a bio-based alternative to fibres derived from animals, petrochemicals and plants. Image Spiber.

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Mogu mycelium flooring

Mogu flooring is produced with mycelium and agricultural residue. A bio-based polyurethane resin (bio-PUR) coating is added to enhance durability and ensure the surface can tolerate heels, scratches and abrasions just like any conventional floor. To ensure maximum bio-based content, the proprietary formulation of the bio-resin uses low-value biomass in place of industrial pigments. Ingredients include corn crops, rice straw, spent coffee grounds, discarded seaweed and clam shells. Image Mogu.

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Treekind plant-based leather by Biophilica

Biophilica Treekind is a flexible, leather-like material, made from urban plant waste, agricultural waste and forestry waste. It is made up of lignocellulosic feedstock (leaves, agricultural waste and forestry waste) with a natural binder. It is coated with a bio-based material to make it waterproof. Available in a range of natural colours, it may also be modified with plant pigments as well as non-toxic natural pigments. It is home compostable, recyclable and estimated to have a very low resource footprint. Image Biophilica.

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Galy lab-grown cotton

Even though still in the lab, Galy promise their lab-grown Literally Cotton will be less susceptible to weather and environmental influences, in stable quantities and at stable prices. Instead of harvesting plants, the cells are grown in bioreactor in a process similar to beer brewing. Galy claim their cotton grows ten times faster than conventional cotton, in a process that uses 77% less water, 80% less land and emits 84% less CO2 than traditional cotton manufacturing. Image Galy.

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BioPuff plant-based textile fill

BioPuff by Ponda (formerly Saltyco) is a plant-based material that uses bulrush (also known as reed mace). It has a similar structure to feathers and down, providing warm, lightweight and water-resistant natural insulation. It is derived from marshes using paludiculture, an ancient practice of farming on wetlands, such as rewetted peatlands, bogs and fens. About 20 bulrush heads are needed to make enough material for one jacket, and the first rushes are expected to be harvested from the UK site in 2026.

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Natural Dye Collection by Ficus Innovations using Agraloop Biofibre

Ficus Innovations partnered with Circular Systems to produce a coloured natural textile fibre with the lowest environmental impact possible. Using only plant waste and extracts from pomegranate peel, olive leaf, lavender, and walnut shell, among others, and bio-resins, plant-based oils, and clay to achieve high colour fastness. No metal mordants, aluminium salts, formaldehyde, and azo dyes are used. Image Circular Systems.

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Hemptex India hemp fibre and fabric

Hemptex India is a collaboration between CanvaLoop and Boheco (Bombay Hemp Company Private Limited). Their objective is to utilise agro-waste and make affordable & functional materials for sustainable fashion industry, while supporting local communities. The hemp fibre can be used for textiles for upholstery, apparel, accessories, shoes, furniture, performance wear and more. Image Definitely Curry.

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K-Briq recycled construction brick by Kenoteq

The Kenoteq K-Briq is produced from recycled materials – such as plasterboard, brick, stone, rubble and mortar – mixed with a non-toxic binder. The mix is compressed at high pressure and cured, as opposed to being fired like conventional clay products. The use of recycled material and eliminating firing helps to ensure minimal energy and CO2 emissions. The building brick a carbon footprint of only 0.02 kgCO2, which equals around 1 kg CO2/m2. This is 95% less than a conventional clay brick or slip. Image Kenoteq.

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Organoid natural fibre interior surfaces

Organoid surfaces are made with Austrian Alpine hay, harvested by hand on steep mountain slopes at an altitude of over 1,700 m. The hay is cleaned and cut before it is pressed, together with the colourful flower petals of marguerites, roses, cornflowers, heather, lavender and sun flowers, into the final product in several layers. The materials can be fixed to walls or furniture, for example. Image Organoid.

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Magna Glaskeramik panels from recycled glass

Magna Glaskeramik panels are made with recycled glass – specifically industrial waste from the production of packaging and solar panels. The sheet materials, which are suitable for furniture and facades, for example, have a maximum dimension of 2800 x 1250 mm (up to 3500 x 1500 mm on request) and a standard thickness of 20 mm (15-40 mm available on request). Image Magna.

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Seawool insulation by Seastex

Seastex convert waste byssus (known as the ‘beard’, is an inedible part of edible mussels that is usually removed during cleaning) into a soft, cloud-like raw material called Seawool. This by-product of food production is typically disposed in landfill of uses as biomass. Suitable for construction, furniture and textile industries, it is 100% bio-based, biodegradable, fire retardant and odourless. Image Seastex.

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Organic Cotton Colours

Organic Cotton Colours produce organic cotton textile and garments without dye – the colour comes from cotton varieties that naturally grow in cream, green, and brown shades. Using regenerative farming practices, the company controls the supply chain from the field to the finished textile and garment. This ensures the absence of chemicals and guarantees a biodegradable product that is good for people and the planet. Image Organic Cotton Colours.

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Colorifix bio-based textile dye

Colorifix dyeing technology uses a bio-based process to grow, deposit and fix colour onto textile. A colour target provides the reference for online DNA sequencing, which is inserted into a non-pathogenic microbe. Using renewable feedstocks such as sugars, yeasts, and plant by-products, they grow these genetically modified microorganisms to produce the desired colour. It is transferred onto textiles and fibres using conventional dyeing equipment, but with zero harmful substances and a fraction of the water and energy necessary in conventional dyeing. Since its founding in 2016, they have bought many colours to market including indigos, mauves, pastels and beiges. Image Colorifix.

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Pangaia Frutfiber

Pangaia Frutfiber is a blend of bamboo lyocell regenerated cellulose combined with pineapple leaf and banana leaf fibres – two natural materials that are usually considered agricultural waste as byproducts of the food industry. After the fruits are harvested, these fibrous leaves are typically thrown in landfill or burned. Developed in collaboration between RDD Textiles and Pangaia. Image Pangaia.

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Kirei Wheatboard

Wheatboard by Kirei provides an alternative to medium density fibreboard (MDF), plywood and particleboard. It is produced from agricultural waste (wheat stalks) pressed into panels with polyurethane resin (PUR) binder – so no added formaldehyde (NAF). It is used in manufacture of cabinets, millwork, furniture, and subflooring, for example. Image Kirei.

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Tussah wild silk

Tussah wild silk, also tussore silk, is produced by several species of silkworm that are living wild in the forests. The moths have hatched and so only staple fibre is possible. Examples include eri silk (Samia ricini) and muga silk (Antheraea assamensis). Whereas eri silk is off-white and looks more like cotton once converted into fabric, muga is natural bright golden coloured. Image Sartor Bohemia.

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Tencel Refibra

Tencel Refibra regenerated cellulose textile combines recycled cotton waste from garment production (up to one third) and wood pulp sourced from sustainably managed forests to make virgin Tencel Lyocell. The result is a super soft fabric that reduces waste – it is manufactured in a virtually closed-loop process and the fabric is certified compostable end of life. Image Toms.

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Tencel Lyocell regenerated cellulose fibre

Tencel Lyocell by Lenzing is a type of regenerated cellulose fibre, derived from wood pulp. The conventional way of making this type of fibre consumes a lot of nasty chemicals. Lyocell takes a novel approach, using a different chemical system – N-methylmorpholine-N-oxide (a form of amine oxide known as NMMO) and water – which allows a virtually closed-loop production system. Lyocell is soft, absorbent and comfortable. It is often combined with a wide other textile fibres such as cotton, polyester, acrylic, wool, and silk to enhance the aesthetics and functionality of fabrics. Lyocell is certified biodegradable and compostable under industrial, home, soil and marine conditions. Image Tencel.

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Nativa wool

Nativa was launched by Chargeurs Luxury Materials, a leader in luxury combed wool. It is sourced from certified farms in Australia, New Zealand, South Africa, North America, Uruguay and Argentina. They comply with strict levels of animal welfare, land management and ethical work policies. Fabrics made with Nativa are 100% traceable from farm to consumer. Image Nativa.

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Kvadrat Really recycled textiles

Kvadrat Really materials are produced from recycled textiles collected from production waste, industrial laundries, the fashion industry and Kvadrat’s production and supply chain. The textiles are sorted by colour and re-milled in Denmark. Subsequently, the fibres are either blended into standard products or used to create a nonwoven base for Kvadrat Really materials, such as acoustic solutions and panels for furniture and interiors. The compressed panels are made with 9% bio-based polypropylene (bio-PP) and 17% bio-based polyethylene (bio-PE) binder. Image Kvadrat.

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GrapeSkin synthetic leather by Vegea

GrapeSkin synthetic leather by Vegea is made using by-products from wine making in Italy. The solid remains of grapes after pressing (known as pomace this include the skins, pulp, seeds and stems) are combined with vegetable oil and water-based polyurethane resin (PUR). It is coated onto cotton fabric or recycled polyester (rPET). The finished material comprises around 55% grape waste. Image MoEa.

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Eelgrass insulation panels by Søuld

Eelgrass insulation panels by Søuld are manufactured from sea grass washed up on the seashore. An age-old material converted with modern manufacturing. The compressed eelgrass panels provide excellent acoustic and thermal insulation, help regulate humidity, inherent fire-resistance and low susceptibility to mould and bacteria due to the naturally high content of mineral salts. Image Søuld.

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CRAiLAR hemp and flax fibre

CRAiLAR is an enzymatic process that softens bast fibers of hemp and flax in order to offer fibres similar to cotton. The Crailar process creates a softness to flax and hemp that could never be achieved before, creating products that are similar and even superior to cotton without the negative environmental effects that cotton farming can have. Image CRAiLAR.

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Circulose regenerated cellulose fibre by Renewcell

Circulose by Renewcell is a regenerated cellulose textile produced from old cotton garments. The waste material is shredded, de-buttoned, de-zipped, de-coloured and turned into a slurry. Contaminants and other non-cellulosic content are separated and removed. The slurry is dried to produce Circulose dissolving pulp, which is used to make new cellulose fibres, such as viscose, lyocell, modal and acetate. The company launched their first factory in 2023 and was declared bankrupt in February 2024. Image Renewcell.

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Boliden recycled copper

Copper mining and smelting have a significant carbon footprint. The global average, according to the International Copper Association (ICA), is 2.3 kgCOe/kg. Boliden low-carbon copper, produced with renewable energy and recycled contents (up to 100%), has a reduced carbon footprint of 1.5 kgCO2e/kg. The primary raw material for Boliden’s recycled copper is used electronics. Image Boliden.

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Biomason biocement

Biomason biocement is made with calcium carbonate (CaCO3) produced by microorganisms and provides an alternative to Portland cement. Through a process of microbiologically induced calcium carbonate precipitation (MICP), microorganisms react with chemical components to produce minerals suitable as binding agents. As well as having potential as a building material, it is used for reinforcing soils, such as is important for transport infrastructure and sea defences. As an example, Biolith is a precast product consisting of approximately 85% natural aggregate and 15% biocement material. Image Biomason.

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AppleSkin by Vegatex

AppleSkin by Vegatex is a synthetic leather produced with a mix of plant-based materials (by-product of apple processing for the beverage industry) mixed with water-based polyurethane resin (PUR) on a Tencel Lyocell, or recycled polyester (rPET), textile backing. Similar materials from Vegatex include LemonSkin made with by-products of apples and lemons from the beverage industry, and BarleySkin made from brewer’s spent grains. Image Vegatex.

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Ampio stucco lustro

Ampio uses stucco lustro, an age-old Italian technique that creates a bright reflective interior surface. The material for stucco lustro is a mixture of slaked lime and crushed marble. It may be dyed to obtain different colours and mixed with mother of pearl, black sand, gold leaf or other natural additives to obtain a specific effects. Image Ampio.

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Amorim expanded cork

Amorim expanded cork is used as a natural insulation in roofs, walls, floors, internal partitions and ceilings. It is made up of 100% cork, manufactured from scraps bound together with suberin (a waxy substance found in the cork cell walls). The raw materials are broken into small pieces and compressed in an autoclave (high-pressure heating chamber) at around 300 degC.

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Accoya acetylated wood

Accoya wood is modified radiate pine. Through a process of acetylation, the chemical structure of the wood is altered, resulting in a dimensionally stable and extremely durable timber guaranteed for 50 years above ground and 25 years in ground or freshwater. The process does not add any toxins to the environment. Image Accoya.