In this ultra-thin product cover demonstrator, a Tepex woven carbon fibre reinforced thermoplastic polyurethane (TPU) sheet is formed and over-moulded with polycarbonate (PC-GF50), and decorated with a Kurz in-mould lamination (IML) film, in a single process on an Engel press.
Relevant materials
Polycarbonate (PC), PC-GF30, Moulded composite, 30% glass fibre Thermoplastic polyurethane (TPU), TPU, Plastic Carbon fibre (CF), T300, Standard modulus, high tensile (HT), 1K, 3K, 6K and 12K tow
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Bond Laminates, Carbon fibre, Electronics product, Engel, In-mould label (IML), Laxness, Organo, Plastic, Print, Product, Super fibre, Thermoplastic composite, Weave
In this ultra-thin product cover demonstrator, a Tepex woven carbon fibre reinforced thermoplastic polyurethane (TPU) sheet is formed and over-moulded with polycarbonate (PC-GF50), and decorated with a Kurz in-mould lamination (IML) film, in a single process on an Engel press.
Relevant materials
Polycarbonate (PC), PC-GF30, Moulded composite, 30% glass fibre Thermoplastic polyurethane (TPU), TPU, Plastic Carbon fibre (CF), T300, Standard modulus, high tensile (HT), 1K, 3K, 6K and 12K tow
More
Bond Laminates, Carbon fibre, Electronics product, Engel, In-mould label (IML), Laxness, Organo, Plastic, Print, Product, Thermoplastic composite, Weave
Cross-section through a concept automotive seat by Johnson Controls and Camisma, manufactured with a combination of thermoforming and injection moulding. Sheets of continuous and unidirectional 12k carbon fibre and in-situ cast PA12 are combined with powder impregnated PA12 nonwoven recycled carbon fibre. They are placed into the mould and thermoformed, prior to back injection moulding of the rib structure using 30% long glass fibre filled PA12. Compared to a steel equivalent this structure saves 50% of the weight.
Relevant materials
Polyamide (PA), PA-GF30, bio-PA, Nylon 12, 30% glass fibre Carbon fibre (CF), T300, Standard modulus, high tensile (HT), 1K, 3K, 6K and 12K tow Polyamide (PA), PA12, bio-PA, Nylon 12, Resin
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Automotive, Bio-based plastic, Carbon fibre, Composite, Compression moulded, E-glass, Furniture, Injection moulded, Lightweight automotive, Organo, Polyamide (PA), nylon, Super fibre, Technical textile, Thermoplastic composite, Unidirectional
Concept automotive seat by Johnson Controls and Camisma, manufactured with a combination of thermoforming and injection moulding. Sheets of continuous and unidirectional 12k carbon fibre and in-situ cast PA12 are combined with powder impregnated PA12 nonwoven recycled carbon fibre. They are placed into the mould and thermoformed, prior to back injection moulding of the rib structure using 30% long glass fibre filled PA12. Compared to a steel equivalent this structure saves 50% of the weight.
Relevant materials
Polyamide (PA), PA-GF30, bio-PA, Nylon 12, 30% glass fibre Carbon fibre (CF), T300, Standard modulus, high tensile (HT), 1K, 3K, 6K and 12K tow Polyamide (PA), PA12, bio-PA, Nylon 12, Resin
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Automotive, Bio-based plastic, Carbon fibre, Composite, Compression moulded, E-glass, Furniture, Injection moulded, Lightweight automotive, Organo, Polyamide (PA), nylon, Super fibre, Technical textile, Thermoplastic composite, Unidirectional
Natural fibre panels produced in a single step involving compression and injection moulding. Fibres are typically hemp, flax, jute or kenaf, mixed with polypropylene (PP) or polyethylene terephthalate (PET), polyester, which melt when heat and pressure is applied locking them in place. The over-moulding is with PP for integration and added stiffness.
Relevant materials
Flax, Linen, Flax fibre Hemp, Fibre Polypropylene (PP), PP, Fibre Jute fibre, Fibre
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Automotive, Compression moulded, Flax, Hemp, Interior, Jute, Kenaf, Lightweight automotive, Nonwoven, Plant, Plastic, Thermoplastic composite
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