Cross-section through the detachable roof modules of the Ford Bronco. This part is made with a thermoformed thermoplastic outer layer, which is back-moulded with glass fibre and polyurethane resin (PUR), plus a Nomex honeycomb core for increased thickness (stiffness with minimal additional weight). It is manufactured by compression moulding, whereby the thermoformed polycarbonate (PC) is placed into the mould, onto which glass fibre and honeycomb are laid. A precise dose of PUR is applied by spraying on the layers and then the whole assembly is compressed in a mould and heated to cure.

Yacht racing sail, featuring unidirectional aramid and carbon fibres, laminated between thin films of biaxially oriented polyethylene terephthalate (BOPET), polyester. This combination produces an exceptionally lightweight sail capable of maintaining its flying shape even under extreme wind loads.

Tape-woven spread tow p-aramid with carbon fibre.

Twill-woven p-aramid carbon press-moulded composite