Spotlight

Jackoboard Ligno recycled and partially bio-based insulation foam

Jackon Insulation have developed a recycled and partially bio-based insulation panel, Jackoboard Ligno, with a core made of lignin and recycled polystyrene foam (rPS). The lignin biopolymer is made from renewable raw materials, a by-product of the paper industry. Using recycled general purpose polystyrene (rGPPS) in the extruded polystyrene foam (XPS) and bio-based lignin in the core reduces the carbon footprint of the panel by more than 60%, according to the company.

Spotlight

Brimstone low carbon cement

Brimstone low carbon cement is produced from calcium silicate rock. Unlike limestone, which is the conventional raw material used in cement production and releases a significant volume of CO2 when processed, calcium silicate doesn’t release CO2. Brimstone produce two products: ordinary Portland cement (OPC) and supplementary cementitious materials (SCM). In addition to the calcium, silicon, iron and aluminum used to make cement, calcium silicate rock contains magnesium. They use this magnesium to passively and permanently remove atmospheric CO2. Image Brimstone.

Spotlight

Bolton Metal low carbon steel produced by electrolysis

Boston Metal have developed an electrolytic process, molten oxide electrolysis (MOE), which enables the use of renewable energy sources in the production of steel. This direct approach eliminates several steps in the steelmaking process and does not require coke production, iron ore sintering and pelletising, blast furnace reduction or basic oxygen furnace refinement. Image BMW Group, who have invested in Boston Metal.

Spotlight

MettleWood compressed timber for engineering applications

InventWood have created a type of compressed wood they call MettleWood, suitable for demanding load-bearing applications. The process involves dismantling the lignin that bonds the cellulose fibres. This softens the wood and allows the cellulose fibres to be packed more tightly via evaporation of the water content. The wood is then swelled with water in a rapid process that “shocks” it to form a distinct partially open, wrinkled cell wall structure that provides space for compression as well as the ability to support high strain. The wood is compressed, finished and sealed to form the final profile. The process significantly increases strength and stiffness, which the company claims makes it more competitive with structural metals such as steel and aluminium alloy. Image InventWood.

Spotlight

Woodoo wood-based composite

Woodoo Augmented Wood uses a patented process to remove lignin from wood and replace it with a bio-based polymer (probably polyurethane). Their products include Slim, a see-through and touch sensitive veneer suitable for automotive and products; Flow which is designed as a flexible veneer-like substrate that the company suggests provides an alternative to leather; and Solid, an engineered wood composite for construction and furniture. Image Woodoo.

Spotlight

SublimeSystems low-carbon cement as a drop-in replacement for Portland cement in concrete

SublimeSystems low-carbon cement, Sublime Cement, is produced with electrochemistry, cutting out the very high firing temperatures required for producing ordinary Portland cement (OPS). Sublime’s cement is made by electrically charging a bath of chemicals and calcium silicate at its plant. This creates reactive lime and avoids the release of CO2. Hydrogen and oxygen are produced as byproducts. They are in development and currently scaling up the technology to industrial-scale production. Image SublimeSystems.

Spotlight

Prometheus Materials biocement and bio-based concrete

Inspired by the composition of coral and seashells, Prometheus Materials combine microalgae (biomineralizing cyanobacteria that are grown using sunlight, seawater, and CO2) with other natural components to produce biocement and bio-based concrete – they are developing a patent-pending photosynthetic biocementation process. They already produce microalgae-based concrete masonry units (CMU) that conform to American Society for Testing and Materials (ASTM) standards and are planning to introduce pre-cast and ready-mix products for roofing tiles, wall panels, sound barriers, and other concrete elements. Image Prometheus Materials.

Spotlight

Concrete4Change sequestration technology that turns CO2 into concrete

Concrete4Change (C4C) is developing additive materials for concrete that act as carbon carriers. Recycled wood and plastic waste are prepared to become an ‘adsorbent’ that may capture and release CO2. Then, using a process unit, the carrier is loaded with carbon dioxide – mainly utilising CO2 captured from the carbon heavy flue gas from cement production as feedstock. This loaded carrier is mixed into either wet or dry concrete wherein it slowly releases the CO2, allowing for permanent mineralisation. Not only does this mineralisation make the concrete stronger, less cement is required to do the same job. With this technology, C4C also promises 10 times more carbon sequestration than existing approaches for ready-mix concrete. Image Concrete4Change.

Spotlight

Made of Air carbon-negative additive for plastics

Made of Air convert biomass waste streams (such as forestry offcuts and secondary agricultural materials), which have photosynthesised CO2, into a form of biochar through controlled pyrolysis. Burning materials without oxygen means the carbon cannot form CO2 and instead forms biochar. Using their technology the biochar is converted into a functional carbon-rich filler for plastic biocomposites. Biochar has been produced for centuries and is increasingly being used as a fertiliser as well as a way of sequestering carbon in the soil, because the carbon is locked in and it remains stable for hundreds of years. Image Made of Air.

Spotlight

Flaxwood linoleum by Dzek

Linoleum tiles by Dzek in collaboration with designer Christien Meindertsma. It is a bio-based product that promotes a healthy indoor environment made with solidified linseed oil (from flax) and pine resin, filled with additives such as limestone, cork dust and wood flour. Image Dzek.

Spotlight

Ecor bio-based and recycled panels

Ecor convert agricultural and post-consumer waste (paper and card) into building materials, providing an alternative to engineered wood panels. Raw materials are processed into usable feedstock via a mechanical pulping process to achieve the desired properties for the pulp. The pulp is then dispersed in water and through controlled processing the lignin acts as a natural glue, like hardboard, binding the fibres together. Image Ecor.

Spotlight

Green Cast recycled acrylic sheet

Green Cast by Madreperla is 100% recycled and recyclable cast polymethyl methacrylate (PMMA), acrylic, sheet. The company’s environmental product declaration (EPD) gives a carbon footprint of 2.13 kgCO2/kg for this material. It is produced with 100% R-MMA, recycled methylmethacrylate monomer produced by Madreperla in Italy. It is available in transparent, as well as a wide range of colours and finishes. Image Madreperla.

Spotlight

Keim mineral paint

Keim mineral silicate paints are made with non-toxic natural ingredients and mineral pigments. Applied to masonry, the paint forms a permanent chemical bond between the pigment and substrate, creating a long lasting and colourfast coating that is breathable, noncombustible and water resistant. The surface is inherently resistant to fungi, algae and mould growth resulting in a hygienic and beautiful finish. Image Keim.

Spotlight

ClayTec clay plaster

ClayTec clay plasters help to maintain healthy indoor air quality, regulate temperature and balance humidity. Clay plasters adhere to all common substrates used in construction; they are machine-friendly but also easily processed by hand. Image ClayTec.

Spotlight

Mogu mycelium flooring

Mogu flooring is produced with mycelium and agricultural residue. A bio-based polyurethane resin (bio-PUR) coating is added to enhance durability and ensure the surface can tolerate heels, scratches and abrasions just like any conventional floor. To ensure maximum bio-based content, the proprietary formulation of the bio-resin uses low-value biomass in place of industrial pigments. Ingredients include corn crops, rice straw, spent coffee grounds, discarded seaweed and clam shells. Image Mogu.

Spotlight

K-Briq recycled construction brick by Kenoteq

The Kenoteq K-Briq is produced from recycled materials – such as plasterboard, brick, stone, rubble and mortar – mixed with a non-toxic binder. The mix is compressed at high pressure and cured, as opposed to being fired like conventional clay products. The use of recycled material and eliminating firing helps to ensure minimal energy and CO2 emissions. The building brick a carbon footprint of only 0.02 kgCO2, which equals around 1 kg CO2/m2. This is 95% less than a conventional clay brick or slip. Image Kenoteq.

Spotlight

Seawool insulation by Seastex

Seastex convert waste byssus (known as the ‘beard’, is an inedible part of edible mussels that is usually removed during cleaning) into a soft, cloud-like raw material called Seawool. This by-product of food production is typically disposed in landfill of uses as biomass. Suitable for construction, furniture and textile industries, it is 100% bio-based, biodegradable, fire retardant and odourless. Image Seastex.

Spotlight

Yakisugi charred wood

Yakisugi is a wood burning technique that has been used for centuries in Japan to extend the lifespan of wood in exterior applications. It was conceived before chemical treatments were available as a means of improving the longevity of wood by preventing decay, insect and mould infestation, while making planks more dimensionally stable and improving fire resistance. Typically used for siding and cladding on exteriors, the surface may be sealed and oiled for interior use, furniture and products.

Spotlight

Kirei Wheatboard

Wheatboard by Kirei provides an alternative to medium density fibreboard (MDF), plywood and particleboard. It is produced from agricultural waste (wheat stalks) pressed into panels with polyurethane resin (PUR) binder – so no added formaldehyde (NAF). It is used in manufacture of cabinets, millwork, furniture, and subflooring, for example. Image Kirei.

Spotlight

Solarban low-emissivity glass by Vitro Architectural Glass

Vitro Architectural Glass (formerly PPG) Solarban is a low-emissivity (low-e) window glass. Low-emissivity (low-e) glass coatings have been developed to minimise the amount of ultraviolet and infrared light that can pass through a window without compromising the amount of visible light that is transmitted. Reducing the emissivity of window glass improves a window’s insulating properties. For example, uncoated glass has an emissivity of .84, while Solarban 70 has an emissivity of .02. Image Vitro Architectural Glass.

Spotlight

Pilkington K low-emissivity glass

Pilkington K low-emissivity (low-e) glass was developed to minimise the amount of ultraviolet and infrared light that can pass through a window without compromising the amount of visible light that is transmitted. Reducing the emissivity of window glass by applying a selectively reflective hard coat improves a window’s insulating properties and so helps to improve the energy efficiency of buildings. Image Pilkington.

Spotlight

Parallel strand lumber (PSL)

Parallel strand lumber (PSL) is a type of structural engineered wood used in construction, interiors, furniture and products. It is made up of strands of wood bonded together with high-strength adhesive. It has very good bending and compression strength and is utilised in long-span beams, heavily loaded columns and large headers. It can be used in both interior and exterior applications. Image Weyerhaeuser.

Spotlight

Medite Tricoya Extreme medium density fibreboard (MDF)

Medite Tricoya Extreme is a medium density fibreboard (MDF) by Roseburg with no added formaldehyde (NAF) in combination with acetylated wood fibre. This means the wood is treated with acetic anhydride, resulting in a harder, more dimensionally stable and insect resistant composite. As a result, it can be used in many applications where MDF was previously not suitable — it is guaranteed for 50 years outdoors and 25 years in ground. Image Roseburg.

Spotlight

Masonite hardboard

Masonite hardboard does not require additional adhesive – the lignin already present in the wood acts as a binder. The wet wood fibre mix is laid onto a mesh (similar to paper making) and some of the water pressed out before final high-pressure forming into a panel with heat.

Spotlight

Limestone calcined clay cement, LC3

Limestone calcined clay cement (LC3) cement produces 30-40% less CO2 emissions compared to regular cement. The reduction is achieved by partially substituting (20-70%) clinker with calcined clay and limestone. This allows for a lower firing temperature and avoids the decomposition of limestone, which is responsible for a significant proportion of the CO2 of cement production. Clay is calcined (heated to around 800 degC, as opposed to 1,450 degC for regular cement) to make it suitable. It is widely available and compatible with modern cement manufacturing processes. While clinker is a waste product from burning coal and steel furnaces, it is not always available close to the cement factories, and the processes that generate it have come into question over sustainability concerns. Developed by Prof Karen Scrivener from EPFL in Switzerland and Prof Fernando Martirena from UCLV in Cuba, supported by the Swiss National Science Foundation (SNSF) and the Swiss Agency of Development and Cooperation (SDC). LC3 is in commercial production in several cement factories around the world. Image LC3.

Spotlight

Laminated veneer lumber (LVL)

Laminated veneer lumber (LVL) is a type of structural engineered wood used in construction, interiors, furniture and products. It is produced from layers of veneer glued together with high-strength adhesive. For example, spruce LVL is typically made with 3 mm thick veneers. Depending on the LVL product, veneers are laminated with the grain running parallel, or some are cross-laminated. Very large panels are possible up to 2.5 x 25 m or more. Image Puuinfo.

Spotlight

IsoHemp hemp blocks

IsoHemp hemp blocks (also called hemplime and hempcrete) are particularly suitable for the construction of residential houses, for lining existing walls from the inside or outside, as well as for industrial and flat partitioning. It offers high thermal insulation, breathability and very low carbon footprint. Image IsoHemp.

Spotlight

Hydro CIRCAL 100R and 75R aluminium alloys

Hydro CIRCAL 100R and 75R are recycled aluminium alloys made up of a minimum of 75% post-consumer scrap, such as window frames, doors and facades that have reached the end of their life. The balance being a combination of manufacturing waste and alloying elements to bring it in line with 6060 specification. Hydro CIRCAL 100R has a carbon footprint below 0.5 kgCO2e (according to Hydro internal estimates) and Hydro CIRCAL 75R has a carbon footprint of 1.9 kgCO2e on average according to the company’s EPD. Image Hydro.

Spotlight

Honext recycled paper construction panels

Honext recycled paper construction panels are produced from sludge waste from paper mills and post-consumer cardboard waste. The wet fibres are mixed with proprietary additives and pressed into a wet board, which is dried with heat to form the finished product. They provide an alternative to plywood, engineered wood panels and gypsum plasterboard. Image Honext.

Spotlight

Glulam

Glued laminated timber (GLT) is a type of structural engineered wood used in construction, interiors, furniture and products. Parallel lengths of kiln-dried timber are laminated together to form predictable structural ceiling beams, support posts, lintels, girders and main weight-bearing structures in roofs, rafters, overhanging roof structural elements, and terrace and balcony structures. Image Arcwood.

Spotlight

Eelgrass insulation panels by Søuld

Eelgrass insulation panels by Søuld are manufactured from sea grass washed up on the seashore. An age-old material converted with modern manufacturing. The compressed eelgrass panels provide excellent acoustic and thermal insulation, help regulate humidity, inherent fire-resistance and low susceptibility to mould and bacteria due to the naturally high content of mineral salts. Image Søuld.

Spotlight

Ecoboard bio-based panel

Ecoboard bio-based panels are made with reed or straw, a byproduct of food production, bonded with no added formaldehyde (NAF) adhesive. The company claims a negative carbon footprint of -0.96 kgCO2/kg if the amount of CO2 sequestered by the raw ingredients is taken into consideration (1.87 kgCO2/kg before production starts). They can be reused and recycled end of life. Image Ecoboard.

Spotlight

Boliden recycled copper

Copper mining and smelting have a significant carbon footprint. The global average, according to the International Copper Association (ICA), is 2.3 kgCOe/kg. Boliden low-carbon copper, produced with renewable energy and recycled contents (up to 100%), has a reduced carbon footprint of 1.5 kgCO2e/kg. The primary raw material for Boliden’s recycled copper is used electronics. Image Boliden.

Spotlight

Biomason biocement

Biomason biocement is made with calcium carbonate (CaCO3) produced by microorganisms and provides an alternative to Portland cement. Through a process of microbiologically induced calcium carbonate precipitation (MICP), microorganisms react with chemical components to produce minerals suitable as binding agents. As well as having potential as a building material, it is used for reinforcing soils, such as is important for transport infrastructure and sea defences. As an example, Biolith is a precast product consisting of approximately 85% natural aggregate and 15% biocement material. Image Biomason.

Spotlight

Baux acoustic pulp

Baux acoustic pulp moulded panels. 100% bio-based and compostable, the pulp panels are made with wood pulp, water, wheat (for colour), potato starch, plant-based wax and acid from citrus fruit. Image Baux.

Spotlight

Ampio stucco lustro

Ampio uses stucco lustro, an age-old Italian technique that creates a bright reflective interior surface. The material for stucco lustro is a mixture of slaked lime and crushed marble. It may be dyed to obtain different colours and mixed with mother of pearl, black sand, gold leaf or other natural additives to obtain a specific effects. Image Ampio.

Spotlight

Accoya acetylated wood

Accoya wood is modified radiate pine. Through a process of acetylation, the chemical structure of the wood is altered, resulting in a dimensionally stable and extremely durable timber guaranteed for 50 years above ground and 25 years in ground or freshwater. The process does not add any toxins to the environment. Image Accoya.