ThermHex lightweight aerospace honeycomb panel made up of polyetherimide (PEI) and glass fibre (GF) skins, with a PEI core.

THermHex honeycomb in polyphenylene sulfide (PPS), suitable for aerospace applications.

A sandwich panel consisting of 3D Core PET (a unique, high performance, conformable polyethylene terephthalate foam core material ideally suited to resin infusion) sandwiched between two layers of polymethyl methacrylate (PMMA), acrylic.

Sandwich panels consisting of a foamed polyethylene terephthalate (PET), polyester, core. The skins shown here are glass fibre reinforced epoxy and aluminium sheet.

A high performance carbon fibre reinforced silicone carbide composite sandwich panel. It is a complex and high temperature manufacturing process, involving the forming of the carbon fibre and infiltration with molten silicone, which reacts to form the silicone carbide matrix.

Press-moulded sandwich panel from ThermHex EconCore polypropylene (PP) honeycomb sandwich panel for automotive interior application. The PP core is sandwiched between PP skins and over-moulded with PP to create features on the edge. PP is used throughout, ensuring the product remains fully recyclable as a monomaterial.

Press-moulded sandwich panel from ThermHex EconCore polypropylene (PP) honeycomb sandwich panel, for automotive interior application. The PP core is sandwiched between PP skins ensuring the product remains fully recyclable as a monomaterial.

A honeycomb development from ThermHex. Made in exactly the same way as the current EconCore technology, the wavy profile improves the stability of the honeycomb wall, enhancing strength to weight and compressive strength by up to 2x at low densities.

Corrugated polypropylene (PP) sandwich panels, which are used in stationary, retail and other semi-structural applications.

Con-Pearl, a fluted polypropylene (PP) panel manufactured by FriedolaTECH. It is lightweight panel made up of three layers of PP: a thermoformed middle layer sandwiched between two outer sheets. It is stable, impact resistant, weather resistant and 100% recyclable. Used in packaging and automotive design, it can be returned at the end of its life and recycled into new Con-Pearl.

Lightweight sandwich panel, constructed from honeycomb aluminium core held between cast polymethyl methacrylate (PMMA), acrylic, sheets. Typically, aluminium alloy 3003 or 5052 are used for the core.

Lightweight sandwich panel, constructed from honeycomb aluminium core held between cast polymethyl methacrylate (PMMA), acrylic, sheets. Typically, aluminium alloy 3003 or 5052 are used for the core.

A sandwich panel for interior application, consisting of hempwool core for insulation and acoustics, combined with decorative oak veneered hardboard skins.

Akonite longboard features BComp AmpliTex flax fibre and carbon fibre laminated with epoxy, with a core of ash and balsa wood. Trucks are typically cast aluminium alloy A356 and the wheels polyurethane resin (PUR).

Curved sandwich panel in flax and bio-based epoxy composite by Veso Biocomposites. It is made in stages: the skins and core are made separately and then bonded together to make the lightweight sandwich structure.

Sandwich panel in flax and bio-based epoxy composite by Veso Biocomposites. It is made in stages: the skins and core are made separately and then bonded together to make the lightweight sandwich structure.

Parabeam 3D woven e-glass fabric, which creates a lightweight sandwich structure when infused with resin.

Moulded Parabeam 3D woven e-glass fabric, which creates a lightweight sandwich structure when infused with resin.

Parabeam 3D woven e-glass fabric, which creates a lightweight sandwich structure when infused with resin.

Structural sandwich panels with with aluminium honeycomb core. Typically, aluminium alloy 3003 or 5052 are used. Glass fibre reinforced epoxy skins provide excellent stiffness- and strength-to-weight. Aluminium faced honeycomb panels are relatively heavier, but offer excellent mechanical properties combined with a durable and decorative surface. Aluminium alloy 1050 is one of the most common sheet materials used where no special mechanical or chemical properties are required.

Cork agglomerate applied as the core in a carbon fibre reinforced epoxy sandwich panels, demonstrating forming possibilities. Cork has the potential to provide acoustic and vibration benefits in applications such as automotive, aircraft cabins and wind turbine blades

Lightweight wood faced sandwich panel consisting of nomex honeycomb core sandwiched between two layers of poplar plywood. It is used for interiors and furniture.

Decorative wood faced sandwich panel consisting of nomex honeycomb core sandwiched between two layers of lightweight beech plywood. It is used for interiors and furniture.

Racing car floor plate sandwich panel featuring p-aramid reinforced epoxy skins with an m-aramid phenolic paper honeycomb core