Technical ceramic

0.8-45 usd/kg
Circularity potential
Ultra low
Strength
High
Production energy
Very high
Stiffness
Very high
Embodied CO2
High
Density
High

Technical ceramics, also called advanced ceramics, are a group of very hard, inert, and dimensionally stable oxides, carbides and nitrides. They are formed from powder, solid or gas, into engineering components and coatings used in some of the most demanding and extreme applications.

The chemical composition of these materials is carefully controlled and adjusted to suit the requirements of an application. 3D shapes are formed by pressing a powder into shape, CNC machining and sintering (fusing with heat). A range of processes exist for this, including those suitable for high volumes, such as die pressing (compacting into a mould) and ceramic injection moulding (a binder is added to the powder to help it flow into the mould under pressure). Isostatic pressing is used for smaller volumes. Powder is placed into a flexible mould (membrane) and pressure is applied by liquid or gas. With cold isostatic pressing (CIP), a second sintering step is required. In the case of hot isostatic pressing (HIP), the powder is sintered as it is formed, resulting in superior mechanical properties and surface finish.

With these processes it is possible to make parts with extremely precise dimensions and very thin wall sections. Applications span aerospace, architecture, military, industrial, automotive, electrical and medical applications.

As well as bulk 3D parts, technical ceramics are applied as coatings onto metal, glass and plastic by vacuum deposition. This technique is used by many industries – tooling, solar panels, medical, lighting, consumer products, jewellery and so on – to create thin film ceramic coatings for enhanced protection, performance and colour.


Sustainability concerns
Non-renewable ingredients
Raw material generates polluting by-products
Low circularity potential
Potential conflict commodity (3TG)


Tungsten carbide (WC) is very heavy, with high hardness and wear resistance. It is used in nozzles for high wear application, such as water jet cutting and abrasive blasting. WC is more commonly used as part of a ceramic-metal composite, called a cerment or metal matrix composite (MMC). Mixed with cobalt or nickel, cerments combine the hardness and strength of ceramic with the ductility and formability of metal to produce a very hard, strong and tough material. WC cerments are used in cutting tools and bits, as well as providing the ball in ball-point pens.


Design properties
Cost usd/kg
50
Embodied energy MJ/kg
80-90
Carbon footprint kgCO2e/kg
4.5-5
Density kg/m3
15700
Tensile modulus GPa
550-700
Tensile strength MPa
350-530
Shear modulus GPa
243-283
Compressive strength MPa
3350-6830
Hardness Mohs
9
Poissons ratio
0.2
Thermal expansion (µm/m)/ºC
4.5-7.1
Thermal conductivity W/mK
28-88
Temperature min-max °C
-250 to 700
Thermal
conductive
Electrical
conductor