Stainless steel
4-20 usd/kgStainless steels have very good corrosion resistance compared to carbon steels, coupled with impressive mechanical properties. This combination is the result of the addition of a relatively high proportion of alloys, in particular chromium (Cr). They tend to be more expensive, and so reserved for applications that demand their superior properties.
Based on their crystalline structure, they are grouped in five families: ferritic, austenitic, martensitic, precipitation-hardening (PH) and duplex. Ferritic stainless steel is not seen much outside industrial applications, automotive and white goods, for which it is well suited. The lower alloy content makes it less expensive than the more common austenitic types.
Austenitic stainless steel, which includes the very popular 300 series, is a good all-rounder with high resistance to corrosion. It is non-magnetic (which makes it easy to distinguish from other steels), with excellent formability, machining properties and weldability.
Martensitic stainless steel has high hardness and strength, good for industrial applications, household appliances and some knife blades, with moderate resistance to corrosion. Its high hardness makes it relatively more difficult to form, cut and weld.
Duplex types are a modification on austenitic grades, designed to provide higher strength with comparable or improved corrosion resistance. PH stainless steels are a family of corrosion resistant alloys, which can be heat treated to tensile strength several times greater than austenitic types. They are used in very demanding applications in aerospace, off-shore and nuclear energy, for example.
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Sustainability concerns
Duplex 2205 (UNS S32205, DIN 1.4462) is the most widely available duplex stainless steel. It has very good corrosion resistance and its mechanical properties are comparable to standard austenitic grades such as 304 and 316. The advantage of 2205 is the reduced nickel content compared to the 300 series, which means it can be less expensive per kg for equivalent performance. It also offers resistance to chloride stress corrosion cracking – something which the 300 series suffer.
It has good formability and weldability, but does not machine well. It cannot be hardened by heat treatment, but will work harden. It contains 21-23% chromium (Cr), 4.5-6.5% nickel (Ni), 2.5-3.5% molybdenum (Mo), 2% manganese (Mn), 1% silicon (Si) and 0.03% carbon (C). One drawback of this grade is the relatively low service temperature, because it becomes embrittled at 300 degC. It is used mainly for industrial purposes, such as manufacturing equipment, chemical processing and marine environments, where it is cost competitive with 300 series austenitic alloys.

