Stainless steel

4-20 usd/kg
Circularity potential
High
Strength
Very high
Production energy
High
Stiffness
Very high
Embodied CO2
High
Density
Extreme

Stainless steels have very good corrosion resistance compared to carbon steels, coupled with impressive mechanical properties. This combination is the result of the addition of a relatively high proportion of alloys, in particular chromium (Cr). They tend to be more expensive, and so reserved for applications that demand their superior properties.

Based on their crystalline structure, they are grouped in five families: ferritic, austenitic, martensitic, precipitation-hardening (PH) and duplex. Ferritic stainless steel is not seen much outside industrial applications, automotive and white goods, for which it is well suited. The lower alloy content makes it less expensive than the more common austenitic types.

Austenitic stainless steel, which includes the very popular 300 series, is a good all-rounder with high resistance to corrosion. It is non-magnetic (which makes it easy to distinguish from other steels), with excellent formability, machining properties and weldability.

Martensitic stainless steel has high hardness and strength, good for industrial applications, household appliances and some knife blades, with moderate resistance to corrosion. Its high hardness makes it relatively more difficult to form, cut and weld.

Duplex types are a modification on austenitic grades, designed to provide higher strength with comparable or improved corrosion resistance. PH stainless steels are a family of corrosion resistant alloys, which can be heat treated to tensile strength several times greater than austenitic types. They are used in very demanding applications in aerospace, off-shore and nuclear energy, for example.


Sustainability concerns
Non-renewable ingredients
Raw material generates polluting by-products


Lean duplex stainless steels, which have primarily been developed to compete with 300 series austenitic alloys, include 2001 (UNS S32001, DIN 1.4482), 2304 (UNS S32304, DIN 2.4660), 2101 (UNS S32101, DIN 1.4162), 2202 (UNS S32202, DIN 1.4062) and 2003 (UNS S32003). The difference in these grades is the amount and proportion of chromium (Cr) and nickel (Ni), which ranges from 20-23% and 1.5-4%, respectively. They are magnetic.

This group is characterised by excellent corrosion resistance, which is comparable, if not superior, to 300 series alloys. The yield strength is significantly higher than for 300 series, even if ultimate strength is comparable. As a result of the potential cost savings and enhanced longevity compared to 300 series alloys, they are mainly used in industrial applications, such as paper production, chemical processing, oil and gas, pressure vessels, food industry and manufacturing. Their resistance to corrosion means they are useful in marine and subsea applications. And they are gaining applications in architecture and structures, such as steel roofs and facades.


Design properties
Cost usd/kg
4-10
Embodied energy MJ/kg
51-75
Carbon footprint kgCO2e/kg
4.7-6.8
Density kg/m3
7800
Tensile modulus GPa
200
Tensile strength MPa
620-900
Hardness Mohs
5
Brinell hardness HB
250
Poissons ratio
0.28
Thermal expansion (µm/m)/ºC
13
Melt temperature ºC
1410-1465
Thermal conductivity W/mK
17
Temperature min-max °C
-40 to 300
Thermal
conductive
Electrical
conductor
Electrical resistivity µΩ⋅m
0.8