Stainless steel

4-20 usd/kg
Circularity potential
High
Strength
Very high
Production energy
High
Stiffness
Very high
Embodied CO2
High
Density
Extreme

Stainless steels have very good corrosion resistance compared to carbon steels, coupled with impressive mechanical properties. This combination is the result of the addition of a relatively high proportion of alloys, in particular chromium (Cr). They tend to be more expensive, and so reserved for applications that demand their superior properties.

Based on their crystalline structure, they are grouped in five families: ferritic, austenitic, martensitic, precipitation-hardening (PH) and duplex. Ferritic stainless steel is not seen much outside industrial applications, automotive and white goods, for which it is well suited. The lower alloy content makes it less expensive than the more common austenitic types.

Austenitic stainless steel, which includes the very popular 300 series, is a good all-rounder with high resistance to corrosion. It is non-magnetic (which makes it easy to distinguish from other steels), with excellent formability, machining properties and weldability.

Martensitic stainless steel has high hardness and strength, good for industrial applications, household appliances and some knife blades, with moderate resistance to corrosion. Its high hardness makes it relatively more difficult to form, cut and weld.

Duplex types are a modification on austenitic grades, designed to provide higher strength with comparable or improved corrosion resistance. PH stainless steels are a family of corrosion resistant alloys, which can be heat treated to tensile strength several times greater than austenitic types. They are used in very demanding applications in aerospace, off-shore and nuclear energy, for example.



Steels that contain a mix of alloys, such as low alloy steel and stainless steel, are fully recyclable. The material is taken from mixed waste, shredded and chemically analysed. The different alloy mixes are separated, which allows them to be blended into new grades that meet defined specifications. Heated in a furnace to around 3,000 degC, the impurities are burnt off, and the metal is tested and adjusted accordingly. The process is efficient and, as a result, low alloy and stainless steel already contain a high proportion of recycled content. It is not uncommon to find alloys with 60-90% recycled content.

Waste comes from a range of sources, including production scrap that is fed straight back into the process, and post-consumer recycled (PCR) material such as from kitchens (cookers, sinks, surfaces and so on), construction (structural steels) and automotive.


Design properties
Cost usd/kg
4-20
Embodied energy MJ/kg
11-13
Carbon footprint kgCO2e/kg
0.6-0.8
Density kg/m3
8000
Tensile modulus GPa
193
Tensile strength MPa
520-720
Shear modulus GPa
74
Hardness Mohs
4.5
Brinell hardness HB
175-201
Poissons ratio
0.27
Thermal expansion (µm/m)/ºC
17.2
Melt temperature ºC
1450
Thermal conductivity W/mK
16.2
Temperature min-max °C
-250 to 500
Thermal
conductive
Electrical
conductor
Electrical resistivity µΩ⋅m
0.72