Polyamide (PA)

2.5-20 usd/kg
Circularity potential
Low
Strength
Medium
Production energy
Very high
Stiffness
Low
Embodied CO2
High
Density
Medium

Polyamide (PA), nylon, is a significant engineering material and important in textiles, films and casting. It has good strength and stiffness, and is resistant to chemicals and weathering. Something that sets nylon apart is its slippery surface: it has low coefficient of friction. Also referred to as self-lubricating, it helps with moving and sliding parts, and also to reduce squeak and rattle, such as in transport applications.

They may be opaque and brightly coloured, or transparent, and relatively hard to very flexible and tough. There are several types, which are distinguished with numbers. These numbers (such as 6 and 12) indicate the carbon (C) atoms of the repeating monomer they are made up of. A double number (such as 6,6 or 6,12) indicates that two monomers were used and the atom count of each. The proportion of carbon atoms determines the unique characteristics of each type. As the number of carbon atoms rises, moisture absorption is reduced – nylon has a tendency to take-up moisture – which results in improved dimensional stability, endurance and electrical properties, but lower toughness and less formability. Higher numbers are typically more expensive and less widely available.

PA6 and PA66 are the most common and used in a broad range of formats, including fibres, film, injection moulding, casting, extrusion and composites. The major limitation of polyamides is water absorption, which affects dimensional stability – over time absorbed moisture leads to creep (change in length and shape). Therefore, they are used mainly for technical and mechanical parts in automotive, industrial and consumer products, where dimensional tolerances are not critical. The amount of water absorption varies, with PA6 being the most vulnerable, closely followed by PA6,6. This means a big swing in mechanical properties, from dry to conditioned. PA11 has the lowest rate of absorption, which means it has longer term dimensional stability, even in humid or damp environments.

PA11 and PA12, as well as PA6 and PA66, are available from bio-based and potentially renewable ingredients. Castor oil provides the raw material for the monomer, which is polymerised into nylon.

Polyamides that are fully or partially bio-based (bio-PA) offer an alternative from the same polymer class and thus comparable material and processing properties. The use of biomass in production reduces dependence on fossil resources as well as greenhouse gas (GHG) emissions, because plant-based raw materials absorb CO2 from the atmosphere.

Semi-aromatic polyamides – such as polyphthalamide (PPA) and polyarylamide (PARA) – have exceptional engineering properties. The other nylons are aliphatic (polymer consisting of straight or branched chains of atoms). There are several advantages to introducing aromatic structures (closed rings of atoms), such as enhanced strength, stiffness, dimensional stability and increased resistance to heat and chemicals. The disadvantage is that it takes more energy to process and convert. High performance polyamides, such as these, compete with die cast alloys, and have been used as a direct replacement in many cases, such as in automotive, medical and electrical applications.


Sustainability concerns
Non-renewable ingredients
Raw material generates polluting by-products
Low circularity potential
Microplastics


Nylon films are used for demanding applications in packaging due to their unique combination of strength, high heat distortion temperature, flexibility and toughness, good resistance (barrier) to chemicals, excellent barrier to oxygen, high transparency, printability and thermoforming characteristics. Examples include packaging for nuts, meat, sausages, cheese, fish, microwave meals, cooked foods and other oily and processed foods that are sensitive to oxygen.

Films are cast or blown. Biaxial-oriented films are produced by stretching the film after forming. This alignment process improves overall properties. On its own it has many desirable properties. However, it does not provide a good barrier to water or moisture. To overcome this shortfall, it is laminated with polyethylene (PE), for example, which does provide a good barrier to water and has excellent welding properties. So while the PE layer may be on the inside of the laminate, providing the welding interface and barrier properties, the nylon on the outside provides stiffness, puncture resistance, printability and opportunity for metallisation. However, this results in a composite film that cannot be easily recycled.


Design properties
Cost usd/kg
2.5-6.5
Embodied energy MJ/kg
115-140
Carbon footprint kgCO2e/kg
8.5
Density kg/m3
1150
Tensile modulus GPa
1.5
Tensile strength MPa
220-275
Hardness Mohs
2
Melt temperature ºC
220
Temperature min-max °C
-40 to 100
Thermal
insulator
Electrical
insulator