Cork

2 usd/kg
Circularity potential
Very high
Strength
Ultra low
Production energy
Ultra low
Stiffness
Ultra low
Embodied CO2
Ultra low
Density
Ultra low

Cork has some impressive qualities, unmatched by manmade materials. Once dried, it is lightweight, impermeable to liquids and gases, highly compressible and resilient. It provides excellent thermal and acoustic insulation, is a fire retardant, and highly abrasion-resistant.

Its unique mix of ingredients and honeycomb cellular structure give it perhaps its most magical quality – it has a Poisson’s ratio close to zero. This means that when squashed it resists expanding sideways, and is why it is so satisfying to cork a bottle. Most solid materials have a positive Poisson’s ratio, because they thin out as they are stretched and expand sideways as they are squashed. A rubber stopper, for example, would jam in the neck as it’s pressed.

The job of cork on the cork oak (Quercus Suber L.) is to provide protection – it is waterproof, antimicrobial and antifungal – all good qualities that can be utilised in products made of this material. Cork exists on all trees as a thin protective layer just below the bark. Only on the cork oak does it grow thick enough to be harvested and converted into products and packaging. It is native to the western Mediterranean region (Portugal produces around 50% of global production). The bark is harvested every nine years, without felling or harming the tree.

Stopper production produces waste in the form of granules. They are used to make agglomerate, which is converted into sheet, moulded and extruded products. Several other novel applications have emerged, which attempt to take advantage of all the benefits of cork, such as providing an impact absorbing base layer in artificial grass pitches (instead of rubber), mixing granules with concrete to produce a structural material with improved noise dampening, and combining granules with plastic to produce a biocomposite suitable for sports products, footwear and furniture.



Cork is used in many applications. But perhaps its use as a bottle stopper is the most iconic. It provides the perfect seal, allowing wine to evolve physically and chemically and develop its bouquet. The seal must remain intact, even with irregular shaped bottles and through temperature fluctuations. Natural cork stoppers are produced by punching a cylindrical or conical shape from a strip of cork. The diameter determines the perfect seal and is ideally 6 mm wider than the neck of the bottle, and ensuring the cork does not compress more than one third of its diameter when inserted. High rates of compression can damage the cellular structure.

There are many other formats of cork stopper. Colmated stoppers are natural cork whose surface pores have been filled with cork powder and natural resin to produce a smoother finish. Larger stoppers are made with layers of cork glued together using food approved adhesive. Agglomerated cork stoppers are produced from the by-products resulting from natural stopper production. The particles are compressed together and extruded or moulded with a food approved resin binder.

Laminated cork blocks, made from layers of solid cork bonded together, are machined to form handles, knobs, floats (fishing and sailing), gaskets and seals. Cork sheets (also corkskin), another byproduct of stopper production, is laminated into sheets, or woven into composites. This leather-like material has, over the years, been experiment with in fashion and as an alternative to textile such as covering steering wheels.


Design properties
Cost usd/kg
2
Embodied energy MJ/kg
4
Carbon footprint kgCO2e/kg
0.5
Density kg/m3
120-240
Tensile modulus GPa
0.01-0.02
Tensile strength MPa
0.85
Shear modulus GPa
0.02
Compressive strength MPa
9.1-12.3
Hardness Mohs
0.5
Poissons ratio
0
Thermal conductivity W/mK
0.04
Temperature min-max °C
-180 to 120
Thermal
good insulator
Electrical
insulator