Coir

0.35 usd/kg
Circularity potential
Very high
Strength
High
Production energy
Ultra low
Stiffness
Low
Embodied CO2
Ultra low
Density
Medium

Coir is a short, coarse fibre extracted from the shell of coconuts. Copra, milk and desiccated coconut are food products made from coconut, and coir fibre is a byproduct of this. 60% of coir comes from India, in particular Kerala, and one third from Sri Lanka.

The two types of fibre are white, extracted from unripe coconuts with thick walls made of cellulose, and brown from mature and ripe coconuts that are more lignin. While the white fibre is soft and fine, the brown mature fibre is very tough and salt water-resistant, with relatively high lignin content (>40%).

It makes up a large proportion of the seed, from the white edible flesh to the hard woody husk. The tradition process of extraction is labour intensive and time consuming – the husks are soaked in water for 12 months (retted), during which time anaerobic fermentation takes place, softening the fibres and allowing them to be separated. The fibres are hammered with mallets to release the individual strands, and then dried in the sun. Industrial manufacturing is much faster, using decorticating machines to extract the fibres after soaking for only 5 days or so.



Rubberised coir is made with a mix of coconut fibre and natural rubber latex, typically in the region of 50% coir fibre. A higher proportion of fibre leads to a reduction in strength.

It is used in the production of mattresses and upholstery, for example. It is available in various sheet thicknesses, as well as compression moulded to 3D shapes, such as for arm rests and automotive seat cushions. Density is usually within the range of 60-120 kg/m3, but can be as little as 20 and high as 350, for example.

The benefits of rubberised coir for upholstery and mattresses include resilience and insulating behaviour combined with ventilation (it is an open network), antimicrobial and anti-fungal properties.


Design properties
Cost usd/kg
5-8
Embodied energy MJ/kg
32
Carbon footprint kgCO2e/kg
0.9
Density kg/m3
60-120
Tensile modulus GPa
0.01
Tensile strength MPa
0.7-3.3
Hardness Mohs
1
Temperature min-max °C
-50 to 100
Thermal
good insulator
Electrical
good insulator